In all areas of manufacturing, efficiency, precision and safety are the goals of continuous pursuit. Especially in the forging industry, these requirements are particularly obvious. In order to meet these needs, the servo forging press, as an advanced equipment, provides efficient striking and precise control solutions, making forgings safer and more reliable.

First, efficient attack

Efficient striking is one of the advantages of a servo forging press. Compared with the traditional forging equipment, the servo forging press can achieve fast and high-precision striking, improving production efficiency. This is mainly due to the use of a servo motor drive system, which can precisely control the impact force and speed, avoiding the energy loss caused by the hydraulic system in the traditional forging equipment.

At the same time, the servo forging press also has excellent striking ability. It can generate up to thousands of tons of pressure, so that the forging can complete the deformation process in a short time, improving production efficiency. This kind of efficient striking ability makes the servo forging press widely used in many fields such as automobile, aviation, petrochemical and so on.

Second, precise control

In addition to efficient striking, precise control is also a key advantage of servo forging presses. In the forging process, precise control can ensure the quality and shape accuracy of the forging. The servo forging press is controlled with high precision position and pressure, so that the energy and speed of each strike are within the set range. In this way, the force of each strike is even and the quality problems caused by the fluctuation of the strike energy are avoided.

In addition, the servo forging press also has an advanced control system that can monitor various parameters during the strike in real time, such as pressure, speed, position, etc. Through these data feedback, the strike parameters can be adjusted in time to ensure the accuracy and consistency of each strike. This precise control mechanism not only improves product quality, but also reduces production costs.

Third, the working principle and characteristics of servo forging press

The working principle of the servo forging press is based on the precise control of the motor. It uses a servo motor drive system, through high-precision displacement sensors and pressure sensors, real-time monitoring and feedback of the forging process position and pressure information. According to the preset attack parameters, the control system can precisely control the motor movement, so as to achieve the precise control of the attack force and speed.

The servo forging press has the following features:

High efficiency: Thanks to the servo motor drive system, it can quickly respond to the attack request, and the attack force and speed are controllable, improving the production efficiency.

High precision: Through the feedback control of high-precision displacement sensor and pressure sensor, accurate impact force and speed control can be achieved, improving the accuracy and quality of forging.

High reliability: Servo motor has high reliability and long life, reducing the frequency and cost of equipment maintenance and replacement.

Energy saving and environmental protection: Compared with the traditional hydraulic system, the servo motor drive system has a higher energy utilization rate, reducing energy waste and environmental pollution.

4. Safety and reliability of servo forging press

In the forging process, safety and reliability is very important. In the design of servo forging press, safety factors are fully considered and a variety of safety protection mechanisms are adopted. For example, overload protection prevents equipment from operating beyond its rated load and ensures that the equipment is not damaged by overload. At the same time, the equipment is also equipped with an emergency stop device, which can quickly stop the strike process in an emergency and protect the safety of the operator.

In short, efficient striking and precise control are important advantages of servo forging presses. With these advantages, servo forging presses make forgings safer and more reliable. At the same time, the characteristics of servo forging press such as high efficiency, high precision and high reliability also make it widely used in various fields of manufacturing. With the continuous progress of science and technology, servo forging presses will play a greater role in the future and inject new impetus into the development of manufacturing.