In the forging process, insufficient striking energy is a common problem, which may lead to a series of problems such as reduced forging quality, residual stress, increased scrap rate and safety hazards. In order to solve this problem, the servo forging press came into being, which has brought revolutionary changes to the forging industry. This article will discuss the forging problems caused by insufficient strike energy and the solution of servo forging press.

First, the problem caused by insufficient energy

Forging quality decline: insufficient strike energy will lead to forging can not be completely deformed, affecting its internal organization and mechanical properties, thereby reducing product quality.

Residual stress: Insufficient percussion energy may also lead to residual stress inside the forging, which may cause cracks, deformation and other problems during subsequent processing and use.

Increase scrap rate: Due to insufficient strike energy, forgings may have cracks, deformation, etc., resulting in an increase in scrap rate and increased production costs.

Security risks: insufficient strike energy may also lead to overload of forging equipment, resulting in equipment failure and even safety accidents.

Two, servo forging press solutions

In order to solve the problem of insufficient strike energy, servo forging press came into being. It has the following advantages and scope of application:

Precise control of strike energy: The servo forging press can precisely control the strike energy, ensuring that the energy of each strike is within the set range. In this way, we can ensure that the forging has enough deformation, so as to improve the quality of the product.

Improve production efficiency: The servo forging press can complete the forging task of large deformation in a short time, improving production efficiency.

Reduce energy consumption: The servo forging press has the characteristics of high efficiency, which can reduce energy consumption and save costs for enterprises. Reduce equipment wear: The servo forging press can precisely control the impact force, avoid equipment overload, reduce equipment wear, and extend the service life of the equipment.

Iii. Case analysis

The case of an automobile manufacturing enterprise is selected, which uses traditional forging equipment to produce automobile engine cylinder block. In the production process, due to the lack of striking energy, resulting in cracks, deformation and other problems in the cylinder, and the product quality is seriously reduced. To solve this problem, the company introduced a servo forging press. By precisely controlling the strike energy, the quality of the cylinder block has been significantly improved, the scrap rate has been significantly reduced, and the production efficiency has also been improved. Specific data are as follows:

Improved product pass rate: After using the servo forging press, the product pass rate increased to 95%, compared to 70% before a significant increase.

Scrap rate reduction: After using the servo forging press, the scrap rate of the cylinder block is reduced by 30%, reducing the production cost of the enterprise. Improved production efficiency: After using the servo forging press, the production efficiency of the cylinder block is increased by 20%, which improves the production capacity of the enterprise.

This paper introduces the solution of servo forging press and its advantages and application range by analyzing the problems caused by insufficient striking energy of forging parts. Combined with a practical case, the advantages and application prospects of servo forging press in solving the problems caused by insufficient striking energy of forgings are illustrated. Servo forging press has significant advantages in improving product quality, reducing production costs and improving production efficiency, which provides strong support for the development of forging industry.