In the forging process, the lack of striking energy is a common problem, it may lead to the quality of the forging, and even cause safety risks. In order to solve this problem, the servo forging press came into being, which has brought revolutionary changes to the forging industry. This article will explore why forgings need to avoid low strike energy and how servo forging presses can help solve this problem.

First, the harm of insufficient energy to forgings

Insufficient strike energy is often encountered in the forging process, it will lead to the following hazards:

Forging quality decline: insufficient strike energy will lead to forging can not be completely deformed, affecting its internal organization and mechanical properties. For example, defects in steel may not be completely eliminated, resulting in reduced forgings strength.

Residual stress: Insufficient percussion energy may also lead to residual stress inside the forging, which may cause cracks, deformation and other problems during subsequent processing and use.

Increase scrap rate: Due to insufficient strike energy, forgings may have cracks, deformation, etc., resulting in an increase in scrap rate and increased production costs.

Security risks: insufficient strike energy may also lead to overload of forging equipment, resulting in equipment failure and even safety accidents.

Two, the advantages of servo forging press

In order to solve the problem of insufficient strike energy, servo forging press came into being. It has the following advantages:

Precise control of strike energy: The servo forging press can precisely control the strike energy, ensuring that the energy of each strike is within the set range. In this way, we can ensure that the forging has enough deformation, so as to improve the quality of the product.

Improve production efficiency: The servo forging press can complete the forging task of large deformation in a short time, improving production efficiency.

Reduce energy consumption: The servo forging press has the characteristics of high efficiency, which can reduce energy consumption and save costs for enterprises.

Reduce equipment wear: The servo forging press can precisely control the impact force, avoid equipment overload, reduce equipment wear, and extend the service life of the equipment.

Third, how does the servo forging press help avoid insufficient strike energy

The servo forging press helps to avoid low strike energy by:

Precise control of strike energy: The servo forging press can precisely control the strike energy according to preset parameters, ensuring that the energy of each strike is within the set range. In this way, it can ensure that the forging gets enough deformation, so as to avoid quality problems caused by insufficient striking energy.

Fast response: The servo forging press has the characteristics of fast response and can quickly adapt to different strike tasks. This helps to reduce the fluctuation of the strike energy and maintain the stability of the energy, thus ensuring the stability of the forging quality.

High precision positioning: The servo forging press has high precision positioning ability, which can accurately control the striking position within the set range. This helps to ensure that the forgings are stressed evenly during deformation, avoiding problems caused by uneven local forces.

Automatic operation: The servo forging press has the function of automatic operation, which can reduce the impact of human error on the strike energy and ensure that the energy of each strike is within the set range.

Iv. Summary

Servo forging presses have significant advantages in avoiding insufficient strike energy. Through precise control of strike energy, rapid response, high-precision positioning and automated operation, servo forging presses can effectively improve forging quality, reduce production costs, and improve production efficiency. Therefore, the use of servo forging press is an important means to improve product quality and production efficiency in the forging industry.