The Zhengzhou Hualong Servo Electric Screw Press is an advanced press-forming machine that integrates modern servo control technology with precision mechanical transmission. Powered by a high-performance servo motor, coupled with a sophisticated transmission mechanism and intelligent control system, it achieves high-precision closed-loop control of key parameters such as pressure, speed, and position during the processing process. Understanding its detailed workflow in one minute can be systematically summarized into the following key steps:
First, the operator accurately places the metal or non-metal workpiece to be processed on the press table in the designated position, ensuring alignment between the workpiece and the die. Next, the operator enters various processing parameters, including but not limited to maximum operating pressure, slide travel, press speed, and dwell time, through the human-machine interactive control panel. These parameters directly impact the final processing quality and efficiency.
Upon startup, the intelligent control system immediately activates the servo drive system. Upon receiving the control signal, the servo motor begins operating, efficiently transmitting power to the screw press's main drive shaft through precision reduction mechanisms, couplings, and other transmission components. As the screw spindle rotates, its precisely machined trapezoidal threads drive the associated wear-resistant nut to produce axial displacement, converting rotational motion into linear motion. Ultimately, the slide mechanism applies precisely controlled pressure to the workpiece.
During the machining process, as the nut steadily descends, the workpiece is subjected to a linearly increasing pressure starting from zero. A pressure sensor monitors the actual pressure in real time and adjusts it against the set value through a closed-loop feedback system to ensure that the pressure precisely meets the preset process requirements. This continuous pressure causes the workpiece material to undergo the desired plastic deformation, completing various press processes such as stamping, precision forging, and powder compaction.
After the machining process is completed, the control system automatically commands the servo motor to reverse direction, driving the nut upward along the screw spindle. The press slide then smoothly rises to its initial position, completely releasing the pressure on the workpiece. The operator can now safely remove the finished workpiece and clean the work surface as necessary, preparing for the next cycle. Throughout the automated manufacturing process, the Zhengzhou Hualong Servo Electric Screw Press, with its advanced servo control system and sophisticated mechanical structure, not only ensures high process stability and repeatability, but also significantly reduces the energy loss associated with traditional hydraulic presses. Combining advantages such as high efficiency and energy saving, precise controllability, and ease of operation, this equipment has been successfully applied in a variety of high-end manufacturing fields, including automotive parts manufacturing, aerospace precision parts processing, and metal casing molding for electronic products, becoming a key processing equipment in modern intelligent manufacturing production lines.