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Production of Bent Lever Forgings: Zhengzhou Hualong Servo Screw Press Delivers More Advanced Technology

Bent lever forgings feature special curved structures and are prone to eccentric force during forging. Conventional forging machines fail to adjust striking energy flexibly, easily causing shaft distortion, insufficient filling at bending sections, folding cracks and out-of-tolerance dimensions, resulting in high reject rates in mass production. For intelligent large-scale production of bent lever parts, Zhengzhou Hualong Servo Screw Press stands out with independently developed core technologies and far superior performance to traditional equipment.

Equipped with a permanent magnet servo direct-drive CNC closed-loop system, the machine enables segmented digital setting of striking force, slide stroke and forging speed. It supports linked procedures including descaling, pre-forging and finish forging to precisely form irregular curved surfaces of bent levers. The high-rigidity frame boasts excellent anti-eccentric load capacity, ensuring even force on blanks. Continuous and dense metal flow lines eliminate material shortage and offset defects, greatly lifting qualification rates and cutting machining allowance and raw material waste.

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Instant forging shortens die exposure to high temperature, extending die service life by 30%. The servo system only consumes power during forming and enters low-power standby at idle strokes, slashing energy consumption by over 55% while lowering noise and vibration to meet green forging standards. The built-in IoT intelligent CNC system stores process parameters for various bent lever models for one-click switching, and can be seamlessly integrated with manipulators to build fully automatic forging lines.

As a national high-tech and specialized sophisticated enterprise, Zhengzhou Hualong provides customized tonnage equipment, full-process commissioning and after-sales services. With fully enclosed static pressure structure for stable operation and low failure rate, its servo screw press is the top advanced forging equipment for upgrading bent lever forging production lines.


 

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