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Application case of servo electric screw press in automobile transmission shaft production

With the rapid development of the automobile industry, the quality and performance of the automobile transmission shaft are more and more demanding. As an advanced forging equipment, servo electric screw press plays an increasingly important role in the production of automobile drive shaft. Below, we will specify the application of servo electric screw press in the production of automobile drive shaft through a practical production case.

Case background:

In order to improve the production efficiency and product quality of the automobile drive shaft, a well-known automobile manufacturer decided to introduce a servo electric screw press to replace the traditional hydraulic press. In this way, the automaker hopes to achieve the precise shaping of the drive shaft, improve production efficiency and product quality, while reducing energy consumption and environmental pollution.

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Case implementation:

Equipment selection and configuration: According to the production needs and process requirements of the drive shaft, the automaker chose a high-precision and high-efficiency servo electric screw press. The device has an advanced control system and servo drive system, enabling precise pressure, speed and stroke control.

Process optimization: With the introduction of the servo electric screw press, the automaker has optimized the forging process for the drive shaft. Through reasonable heating temperature, forging speed and pressure control, the precise forming and efficient production of the drive shaft are realized.

Staff training and operation: In order to ensure the normal operation of the servo electric screw press and the stable quality of the product, the automobile manufacturer has conducted professional training for the operation staff. Through training, the operators are familiar with the operation and maintenance methods of the equipment to ensure the normal operation of the equipment and the stability of product quality.

Case effect:

Increased production efficiency: With the introduction of the servo electric screw press, the production efficiency of the drive shaft has been significantly improved. Compared with traditional hydraulic presses, servo electric screw presses have faster response speed and higher production efficiency, greatly shortening the production cycle.

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Product quality improvement: The precise control function of the servo electric screw press makes the dimensional accuracy and surface quality of the drive shaft greatly improved. Through precise forging pressure and speed control, the mechanical properties and durability of the drive shaft are significantly improved to meet the requirements of automotive use.

Reduced energy consumption: Compared to traditional hydraulic presses, servo electric screw presses have lower energy consumption. Through precise control and efficient energy recovery system, servo electric screw presses achieve efficient use of energy and reduce production costs.

Environmental pollution reduction: The servo electric screw press produces low noise and waste heat during operation, effectively reducing the pollution to the environment. At the same time, the maintenance and use of the equipment is also more environmentally friendly, in line with the environmental requirements of modern industrial production.

Through the actual production case, we can see the important application of servo electric screw press in the production of automobile drive shaft. Through precise control and efficient production methods, servo electric screw presses achieve high-quality and efficient production of drive shafts, bringing significant economic and environmental benefits to automobile manufacturers. With the continuous progress of technology and the expansion of application fields, servo electric screw presses will play a more important role in the future production of automobile drive shafts.


 

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