On the production line of a well-known automobile manufacturer, a servo precision forging press frequently encountered problems of unstable pressure and decreased stamping accuracy. This not only leads to the instability of parts quality, but also seriously affects the production efficiency. Companies urgently need to find the root cause of the problem and fix it.
Second, problem analysis
Pressure instability: may be due to hydraulic system problems, such as oil pumps, solenoid valves, pressure sensors and other components failure or performance decline.
The reduction of stamping accuracy: may be related to mold wear, excessive guide gap, loose slide and other factors.
Third, the solution
Perform a comprehensive inspection of the hydraulic system: replace the damaged solenoid valve and pressure sensor, clean the oil pump and oil line, and ensure that the hydraulic system is in good working condition.
Check the mold and mechanical parts: replace the mold with severe wear, adjust the rail clearance, tighten the slide to ensure the accuracy and stability of the mechanical parts.
Introduction of intelligent monitoring system: Through the Internet of Things technology, real-time monitoring of the working status and performance parameters of the equipment, in order to discover and solve problems in a timely manner.
Strengthen staff training: improve the skills of operators and equipment maintenance awareness to ensure the correct use and maintenance of equipment.
Iv. Implementation effect
After the implementation of the above measures, the enterprise has achieved remarkable results: the problem of pressure instability has been effectively solved, and the stability and reliability of the equipment have been significantly improved.
The stamping accuracy has been restored to the design requirements of the equipment, and the quality and pass rate of the parts have been significantly improved. Through the introduction of intelligent monitoring system, enterprises can monitor the working status and performance parameters of equipment in real time, discover and solve problems in time, and effectively avoid production interruption and equipment damage.
By strengthening staff training, the operator's skills and awareness of equipment maintenance have been improved, and the correct use and maintenance of equipment have been guaranteed.
This paper discusses how to solve the problems encountered in the use of servo precision forging press through practical production cases. Through the implementation of measures such as the inspection and replacement of hydraulic systems and mechanical components, the introduction of intelligent monitoring systems and the strengthening of staff training, the company successfully solved the problem and achieved remarkable results.
In the future, with the continuous progress of technology and the continuous expansion of application scenarios, the performance and function of servo precision forging press will be further enhanced and its position and role in the manufacturing industry will be more important. Therefore, enterprises should continue to pay attention to the latest technology and application trend of servo precision forging press and constantly improve the use and maintenance strategy of equipment to ensure the normal operation of equipment and the smooth progress of production.
