With the increase of market competitiveness, the metal forgings industry is facing great challenges. In order to improve product quality and production efficiency, many forging plants have sought innovative solutions. In this process, a new type of equipment - servo electric screw press - is gradually receiving widespread attention. This article will discuss the necessity and advantage of replacing servo electric screw press in hardware forging factory.

First, limitations of traditional forging equipment

In the production process of metal forgings, the traditional forging equipment often causes the quality of forgings to be unqualified due to the excessive size of materials and the unequal heating temperature. At the same time, the mold and the material contact for a long time, the mold temperature is too high, will shorten the life of the mold, increase the production cost. Therefore, hardware forgings urgently need a new type of equipment that can effectively solve these problems.

Two, the advantages of servo electric screw press

As a new forging equipment, servo electric screw press has the following advantages:

No structural dead center: effectively avoid excessive load and sliding stuck caused by excessive material size or uneven heating temperature, to ensure stable forging quality.

Fast sliding speed: When approaching the bottom dead point, the sliding speed is extremely fast, and the time for the mold to extrude the material is very short. This can be processed instantaneously before the heated material cools, reducing the contact time between the mold and the material, thereby reducing the mold temperature and extending the life of the mold.

Simple structure, energy process can be controlled: servo electric screw press has a simple structure and fast response speed, large tonnage press can also forge small parts, the processing time per unit stroke is basically unchanged. This flexibility allows the press to be both large and small, achieving double the result with half the effort.

Improve production efficiency: By reducing the number of mold replacement and reducing the failure rate of equipment, the servo electric screw press can significantly improve production efficiency and help the hardware forgings factory achieve the goal of high output and high quality.

3. Practical application and results

At present, many forging plants at home and abroad have begun to use servo electric screw presses for production. The practical application shows that the equipment has a remarkable effect in improving the quality of forging and the life of die. Compared with the traditional forging equipment, the servo electric screw press brings higher production benefits and better economic benefits for the metal forging factory.

With the continuous development of science and technology, the servo electric screw press is expected to be further upgraded and improved. For example, more precise control of the forging process is achieved through the introduction of more advanced control systems and sensor technology; Through the development of new materials and processes, further improve the durability and production efficiency of the equipment.

In short, the replacement of the servo electric screw press by the hardware forging factory is a key measure to improve product quality and production efficiency. In the face of fierce market competition, only by constantly innovating and keeping up with the pace of scientific and technological development can we remain invincible in the competition. It is hoped that more hardware forgings factories can realize the value of servo electric screw presses and actively put them into use to jointly promote the development and progress of the hardware forgings industry.