In forging production, the striking ability of forgings is often insufficient. This will not only affect production efficiency, but also may lead to a decline in product quality. In order to solve this problem, you can consider upgrading to a servo electric screw press. This article will explore whether you should consider upgrading to a servo electric screw press when the forging strike capacity is insufficient, and introduce relevant solutions.

Problem analysis

The main reasons for the lack of striking ability of forging parts may be aging equipment, inaccurate control system, limited overload capacity and so on. These problems may lead to low forging production efficiency and unstable product quality. As a new forging equipment, servo electric screw press has a series of advantages and characteristics, such as high precision, high speed, high overload capacity, etc., which can solve the above problems well.

solution

To solve the problem of insufficient forging striking ability, the following solutions can be considered:

Replace the new forging equipment. This approach requires a large investment and may increase the cost pressure on enterprises.

Upgrade existing forging equipment. This needs to be reformed on the original equipment, and it is necessary to consider the technical difficulty and transformation cost.

Rent advanced forging equipment. This can reduce the cost pressure on enterprises, but it needs to consider issues such as equipment maintenance and transportation.

Among these solutions, upgrading to a servo electric screw press is the ideal choice. Servo electric screw press has the characteristics of high precision, high speed and high overload capacity, which can solve the problem of insufficient striking ability of forging. At the same time, the purchase and maintenance costs of the servo electric screw press are also more reasonable, which is suitable for the actual needs of most enterprises.

Implementation plan

In the process of upgrading to a servo electric screw press, the following steps need to be followed:

Type selection. According to the actual needs and budget of the enterprise, choose the suitable type and specification of servo electric screw press.

Install. Install the new equipment to the production site, and carry out debugging and linkage testing with the original forging equipment.

Debug. Commissioning new equipment to ensure optimum performance and accuracy.

After the implementation of the upgrade to the servo electric screw press, its effect should be evaluated.

Specific evaluation indicators include:

Production efficiency. Observe how the new equipment improves production efficiency, and compare the data before and after the upgrade.

Product quality. Check the impact of new equipment on the stability of product quality and compare the data before and after the upgrade. Maintenance costs. Calculate the maintenance cost of the new equipment and compare it with the equipment before the upgrade. Employee operation.

Evaluate the employee's operational proficiency with the new equipment and survey the employee's satisfaction with the new equipment.

Through the above evaluation indexes, we can get the actual effect of the servo electric screw press when the striking ability of forging is insufficient. This kind of equipment has obvious advantages in improving production efficiency, stabilizing product quality, reducing maintenance costs and facilitating staff operation. However, the actual situation of each enterprise is different, and the specific effect needs to be evaluated according to the actual situation of the enterprise.